These modular system are capable of processing general plastics including:
* HDPE Bottles
* PE Film (post consumer or agricultural)
* PP Woven Bags
* PET Bottles
...........
Feature of Recycled Film/Bag/Bottle Recycling Line :
1. High automation level, try best to reduce your cost on labor (especially for three shifts) and ensure high processing capacity: 500-2500kg/hr
2. Friendly control system (PLC integrated & separated control on each machine) and Touch screen panel, easy for operation, monitor and emergency stop.
3. All parts contacting with plastic material and water are made of high-quality 304 stainless steel; Ensure no second pollution to flakes.
4. Ideal impurity removal effect.
5.Motor:Siemens, WEW
Gear reducer:SEW, FALK
Bearing:SKF, FAG, NSK
PLC:Siemens, Schneider, Beckhoff
Inverter:ABB, Schneider, Siemens
Pressure sensor:Dynisco, Gefran
Low voltage component:Siemens, Schneider, Omron, LS
500kg/h Waste Film Recycling Production Line List for your reference:
| No. | Machine Name | Qty | Parameter |
| 1 | Belt conveyor | 1 set | 1.5kw |
| 2 | Crusher | 1 set | 45/55kw |
| 3 | Friction washer | 1 set | 22kw |
| 4 | Hot washer | 1 set | 4kw(feeding material) 3kW(discharge material) 5.5kw(sitr motor) 60kw(electric heating motor ) |
| 5 | Floating washer(6000mm) | 1 set | 2.2kw*2(stir motor) 2.2+1.5kw(pollution discharge ) |
| 6 | Screw feeder | 1 set | 3kw |
| 7 | Dewater machine | 1 set | 75kw |
| 8 | Pipe dry system(18m) | 1 set | 7.5kw(blower) 48kw(heating motor) |
| 9 | Silo | 1 set | 1000L |
| 10 | Electrical control panel | 1 set | Contactor:SIEMENS Inverter:ABB Other:DELIXI |
| Total | 10 sets | All brands can accoring customer's requirements. | |
We can design a complete films washing line according to your request.
1. Belt conveyor: Convey material to next process.
2. Crusher: Crush the materials to flakes of 15mm (two series: one for PET, one for PP/PE)
3. Friction washer: Surface clean the materials (two series: one for PET, one for PP/PE), and transport material to next washing equipment.
4.Hot washer:Add cleaner to hot water,can clean the oil,sand,soil,glue etc.Two kinds heating types,steam or electrical heating,customer can choose one or both.Electric heating motor 60kw.
5. Float Washer: For separation of the flakes with a specific density of <1g/cm^3 from >1g/cm^3 or in contrast to separate the flakes with a specific of > 1g/cm^3 form <1g/cm^3 (PET >1g/cm^3 and PP/PE <1g/cm^3)
6. Screw feeder: transport material and as well as for rub them for surface cleaning.
7. Dewater machine: for mechanical surface drying of the material flakes with rotating roller (two series: one for PET, one for PP/PE)
8. Pipe dry system: Using stainless steel "U" type pipeline and cyclone silo to dry the material to the necessary residual level for downstream material processing.
9.Silo: Storage for final products.
General information(Take capacity 500kg/h Waste Film Recycling Production Line as example):
| Raw material | plastic film,bottle,bag etc(PE PP HDPE LDPE PET PVB etc.) |
| Final product & Output capacity | Film flakes / 500kg/h |
| Machine color | Specified by customer |
Work condition (provide by customer):
| Warehouse/Workshop | Supply of cranes, fork-lifts or other lifting equipment; Mounting materials and tools; Workshop dimension (M*M*M):60(L)×5(W)×5(H); |
| Power supply | 380V,50HZ,3PH(or customer's) |
Energy consumption:
| Installation power | 282.6KW (Actual power consumption percentage: 70%) |
| Water supply | Consumption: 10ton/h(Proposed water-treatment project) |
| Ancillary staff | 4-6 Persons |
Main commercial terms:
| Project | 500kg/h Waste Film Recycling Production Line |
| Payment term | 30% as down payment by T/T; 70% by T/T before delivery and after inspection; |
| Container qty. | 1 -2 sets 40HP |
| Delivery time | 60 working days since the date of receiving down payment |
| Packing | Wooden case for important parts,belt ,electric cabinet etc.and plastic film |
| Warranty period | 12months since date of bill of lading |
| Heating type (hot washer) | Steam heating and electric heating(60kw*2sets) |
Payment: T/T,L/C
Delivery: 45-90 days
Origin: China
Minimum Order: 1 set
Packing: wooden case with plastic film(also can according to customer's requirements)
Inspection: in house
Guarantee: 12months
Delivery: 45-90 days
Origin: China
Minimum Order: 1 set
Packing: wooden case with plastic film(also can according to customer's requirements)
Inspection: in house
Guarantee: 12months
Services:
| After shipping,two engineers will go to customer's company to install and test machine,and teach customer's workers the operative skills. |
| - pre-sales services: we will take customers to visit our factory and check the machines quality from airport/bus station/train stations. - we will re-designed the machines according to customer's different raw material formulations: driving motors power, electric power model, control method etc. |
| - after sales services: we will offer electric diagram, installation diagram, usage manual. - we will offer the customers online introduction to solve the machines problems/send engineers for customers machines installation, running test, workers training, machines repairmen services etc. - we will offer customers spare parts at cost prices all life long of the machines . |
Jiangsu Acemien Machinery Co.,Ltd, Our company was founded in 2013. We concentrate on five series equipment,as follows:
1)PVC Synthetic resin tile extrusion equipment
2)PVC Imitation marble sheet and profile extrusion equipment
3)Plastic recycling and granulation equipment
4)Conventional extrusion equipment such as pipe/profile/sheet
5)Auxiliary equipment such as mixer/crusher/pulverizer.
Last year, Our ACEMIEN COMPANY mainly exported to Sri Lanka, India, Indonesia, Vietnam, Turkey, Tanzania, Iran, Turkmenistan, etc.
In China, Acemien Company sales of 200-300 sets equipment.In order to expand production, many customers have bought equipment from our company again.